Cheap 48inch construction levels for the win

I was having issues with a wavy bed. I got around it by using a sacrificial waste board that I would flatten before each project. I changed my garage layout and had to disassemble the old table and since I had it apart I took the time to design a torsion table integrating the Longmill into the design and overall rigidity.

I decided to use 4 each 48 inch/1200mm aluminum construction levels sandwiched between plywood and MDF.
I predrilled and countersunk every hole through the levels on each side so that I would get a solid and flat connection between the levels and the wood sheathing.
I made sure to use screws that had an unthreaded portion to get strong forces pulling the pieces together instead of pulling on the wood itself.

Then I constructed the waste board out of replaceable MDF slats and aluminum T-slots running perpendicular to the levels within the table.

I then adjusted the feet on the Longmill so that they lined up with the levels within the table, but waited to drill those holes until I squared the CNC.

Then I loosely screwed down one leg of the CNC with just one screw on each end and went through the calibration procedure in G-sender to square the legs. Once squared, I drilled the holes and mounted them.

The end result is dead flat. The levels had internal holes that allowed me to route the wiring internally. I will do the finish work next, but wanted ti share the open table pictures before I go any further.

6 Likes

First of all welcome to the forum @evanurmy ! Great folks here Evan. I hope you enjoy your time here.

Definitely an interesting approach to a flat table! This is what makes this a great place to visit. Everyone has their own approach to making their CNC machine work. Thanks for sharing and again, welcome!
Jake

Thanks for the welcome Jake! I have found plenty of useful information here.

@evanurmy Evan I cerebrate your β€œout of the box” idea to come up with a solution , This is one of the encouraging aspects of this forum.
Thanks for pics and description. Nice Work!

That’s genius. You will always know its level.
Sienci could incorporate a level bubble in new table parts. Unless they already have.

Cool

William