T-tracks for AltMill 4x2

I’m a beginner to CNC and shop-work in general, although I’ve been around heavy machinery for the last 20 years working from the software side. I had a couple dumb questions on the wasteboard before buying an altmill.

I was trying to figure out the best way to make a t-track wasteboard for an AltMill 4x2. My current plan is to buy the 34ā€ kit and chop them to size using a band saw. Is there a ready-made solution for this?

In addition, what’s the best method of squaring the t-tracks? There’s probably a good way of bootstrapping the machine to make it so the work for me.

If you run your t tracks along the x axis you can just buy 4 ft tracks and use them like that. If you want to run the tracks along the Y axis I would buy 2 ft tracks.

There are two ways that I would square tracks - you can cut your wasteboard slats and use them as spacers for the tracks or you can use the mill to pre-drill the track mounting holes in the base board of the mill. I don’t think tracks need to be installed ā€˜precisely’. If they are visually square then that is good enough.

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We will be making our own ā€œTube Fuixtureā€ To allow us to accuratly modify variously sized Aluminum extrusion. This is a common practice in FIRST Robotics. To do this well, we need to know the exact dimentioosn of the T-Tracks. We need that info to create the hole mounting pattern for the fixtur it’s self. So, how wide are the tracks?

I have the Altmill 4x4 and will be installing the t-track parallel to the Y axis. I plan to install a total of 14 t-tracks, thus the slabs will be between 3-4 inches wide.

I think the first track will be the left most track. In that I will be using the EDGEHUGGER clamps, see EdgeHuggerā„¢ Clamp Kit - Ultra-Low Profile CNC T-Track Workholding Syst – IDC Woodcraft the right inside of the t-track will be placed on the left-most center position of the spindle.

This will be determined by installing a 15 degree V bit and making a very light vertical cut from Xzero, Yzero to Xzero, Ymax. I’ll follow up with pictures as I move forward.

Note in the following image how close the bolt of the EDGEHUGGER is to the board being clamped down. This is why I wanted the right inside edge of the t-track to be on the left-most cutting edge of my spindle.

I’m now in the planning stage. After the first left-most t-track is installed, I will measure the distance between the inside of the left Altmill support to the left inside edge of the first t-track, as in the following image.

Shape of the left-most slat. Note your t-track may be different. I ordered my t-track from IDC Woodcraft , see 24", 36", and 48" Universal T-Track for Woodworking & CNC Router Clamp – IDC Woodcraft I ordered from them because it is designed to fit both 1/4" and 5/16" bolts.

I’m open to suggestions. If I have confused you, please let me know, and I will attempt to clarify.

I will add more pictures as I move forward.