I finally decided to try my hand at inlays, but I can’t get the male and female to fit together properly. After a couple of tries with no success I tried to cut a simple circle inlay so I could see what was happening. The shape I get is not a perfect circle so the inlay did not work.
Had a similar problem trying to cut hidden box joints last week. The joints needed a lot of fine tuning after coming off the CNC.
I am left thinking that maybe the bit is deflecting? Everything else is tight as I just went over the machine to rule that out.
@MajorSciGuy You are on the right track going back to a simple circle to start your problem solving. Since you have said that everything is tight, I would run the calibrate tool to ensure that yourLM is moving as it should; that is, you tell it to move 10mm and it actually moves 10mm.